In large-scale rotational applications, precise motion feedback is critical for optimal performance, safety, and efficiency. A new custom encoder design leverages a spring-loaded gear or wheel system to provide absolute motion feedback for high-demand use cases. This innovative solution is purpose-built for applications such as forklifts, MRI machines, mobile equipment, and stagecraft turntables, where reliable and accurate positioning of a rotational element, very often a ring gear, is non-negotiable.
Large-diameter rotary motion introduces unique challenges in industrial applications. Traditional encoders often struggle to provide accurate feedback due to factors such as:
Extreme rotational diameters: Accurate tracking of large diameters requires specialized designs, which can often involve large, fragile, difficult to install and very expensive optical sensor rings.
Environmental durability: Applications like forklifts and mobile equipment demand encoders that can withstand harsh environments.
Space constraints: MRI machines and stagecraft turntables require compact, reliable solutions that can integrate seamlessly.
Precision and reliability: Absolute motion feedback is critical for safety and operational control.
Encoder Products Company addresses these challenges with a fully customizable solution, combining the housing from the popular TR1 Tru-Trac® wheeled encoder and the stability of the A36 absolute encoder, with a spring-loaded gear or wheel system tailored to each application's unique requirements.
1. Customization: At Encoder Products Company, we specialize in creating fully customized encoders to fit any application. We deliver an all-in-one solution, eliminating the need for engineers to spend valuable time piecing together parts and assembling components themselves.
2. TR1 Tru-Trac® Housing: Rugged and versatile, the TR1 housing provides robust protection against environmental factors such as dust, moisture, and vibrations. Its modular design allows seamless integration into diverse systems.
3. A36 Absolute Encoder: Known for its compact size and exceptional performance, the A36 encoder delivers precise absolute motion feedback in a range of demanding environments.
4. Gear or Wheel System: The inclusion of a spring-loaded gear or wheel mechanism enables precise tracking of large-diameter rotary motion, ensuring accuracy in absolute positioning.
1. Forklifts
Use Case: In forklifts, precise motion feedback is critical for lift height, fork position, and vehicle steering and control.
Impact: The custom encoder ensures enhanced safety and operational efficiency by providing reliable data on rotational movements such as steering angle and vehicle speed.
2. MRI Machines
Use Case: In medical imaging, maintaining precise motion control within a compact design is vital.
Impact: The compact size and accuracy of the encoder make it ideal for use in CAT scan or MRI systems, where smooth and controlled movement ensures patient safety and image quality.
Reliability: Our solution is more robust, and less costly, than solutions that use a large diameter glass or plastic positioning ring that are difficult to install and can be easily damaged during machine service.
3. Mobile Equipment
Use Case: Mobile equipment such as construction and agricultural machinery rely on encoders to monitor and control movement under harsh conditions.
Impact: The rugged TR1 housing ensures durability in challenging environments, while the A36 encoder delivers the precision needed for reliable operation. Internal software within the encoder adjusts for user-defined gear ratios, ensuring accurate overall angular position is maintained over time.
4. Stagecraft Turntables
Use Case: In stagecraft, turntables must rotate smoothly and precisely to create seamless theatrical or production experiences.
Impact: The spring-loaded gear or wheel system enables accurate large-diameter motion and position tracking, ensuring flawless operation in high-pressure settings. The encoder can be used as secondary feedback for safety, giving position data right at the point of motion itself.
All-in-One Solutions: We handle the engineering, design, and assembly to provide a complete, plug-and-play encoder system tailored to your application.
Time Savings: Our ready-to-use solutions free engineers from the hassle of piecing parts together, allowing them to focus on their core tasks.
Custom Designs: We specialize in creating encoders and hardware that meet exact specifications, ensuring your unique application requirements are fulfilled.
Encoder Products Company’s custom encoder solutions are redefining motion feedback technology across industries. By combining the rugged TR1 Tru-Trac® encoder housing, high-performance A36 absolute encoder, and a precision gear and wheel system, we deliver an all-in-one solution that provides engineers with the tools they need—without the hassle of assembly. Whether used in forklifts, MRI machines, mobile equipment, or stagecraft turntables, our customizable encoders ensure precision, reliability, and efficiency.
We spend the time to get it right. When you need a motion feedback solution, Encoder Products Company is your partner for success. Start your custom project today! https://www.encoder.com/custom-engineering
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